2016年8月20日星期六

What is potato starch extraction process in potato starch plant ?

potato starch plant
Starch dewater machine in potato starch plant

Potato starch production is an isolation of potato starch from fresh potato. It takes place in potato starch  plant. Starch industry is a part of food processing which is using starch as a starting material for production of starch derivatives, hydrolysates, dextrins.

The potato starch extraction process comprises the steps such as delivery and unloading potatoes, cleaning, rasping of tubers, potato juice separation, starch extraction, starch milk rafination, de-watering of refined starch milk and starch drying.

1. Delivery and unloading potatoes in potato starch plant

Fresh potatoes are delivered to the starch plants via road or rail transport. Unloading of potatoes could be done in two ways:

2. Cleaning and washing potato  in potato starch plant

Coarsely cleaning of potatoes takes place during the transport of potatoes to the scrubber by channel.

3. Rasping of potatoes  in potato starch plant

Most often the rasping of potato tubers is carried out with a rotary grater. The purpose of this stage is disruption of cell walls, which therefore release the starch.

4. Potato starch extraction-potato fiber separation  in potato starch plant

This allows the recovery full-value protein from juice and reduces the onerousness of water juice as a sludge.

5. De-sanding process  in potato starch plant
This process is remove the small amount sand in the starch slurry to increase the quality of final potato starch . 

6.  Starch milk purification and concentration  in potato starch plant

Normally we use the hydro cyclone groups to do starch purification and concentration

7. Potato starch de-watering and  drying  in potato starch plant

It is a suspension of starch in water, which needs de-watering up to 38% of moisture to get the wet starch . Then use hot air flash dryer to dry starch to  18~20% of moisture to get the final product potato starch for sale .

More Information about our potato starch plant  machinery , please contact
Phone: +86 371 56771822
Email : sales@doingmachinery.com
Website: www.starchprojectsolution.com


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Wheat starch production process in wheat starch plant

Wheat starch plant
Hydro cyclones in wheat starch plant


Wheat starch production process  in wheat starch plant description : 

The wheat starch production process in wheat starch plant is martin process . The wheat starch production process include : Dough making and washing , Gluten screening and  drying ; The separation of A-starch and B-starch ; A-starch refining and drying ; B-starch refining and drying . 

(1) . Dough making and washing in wheat starch plant :  
 Wheat flour is mixed with  water to form dough.  Wait for some time let the gluten formed , then use fresh water to wash the dough , the purpose  is to wash out starch inside the dough. After washing 4~5 times ,  gluten and starch are separated .

(2) . Gluten screening and  drying  in wheat starch plant:
 Gluten after screening will be de-watered, dried and finally get  product vital gluten powder.

(3)The separation of A-starch and B-starch  in wheat starch plant
After the mixture below the flat screen enters Centrifuge Sieve to remove fiber, they enter into nozzle separator to separate A-starch milk and B-starch milk.

(4) A-starch refining and drying  in wheat starch plant :
 A-starch milk is further concentrated in cyclone, de-watered and dried to powder form  of final product A-starch.

5) B-starch refining and drying  in wheat starch plant : 
B-starch milk is concentrated separately through nozzle separator and decanter, and dried in flash dryer to powder form of final product B-starch.

More Information about our  wheat starch plant machinery , please contact
Phone: +86 371 56771822
Email : sales@doingmachinery.com

Website: www.starchprojectsolution.com


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