2016年10月30日星期日

Potato starch processing plant

Potato starch processing plant
Potato starch processing plant

In the world , starch is mainly produced from corn ,potato ,cassava or wheat. Potato starch is the starch extracted from potatoes by Potato starch processing plant .

The Potato starch processing plant can produce potato starch from potato automatically . 

The Potato starch processing plant production process as below : 

1. Raw material receiving unit in Potato starch processing plant
The potato is carried besides the storage pool after weighing. Firstly, it goes through the vibration sieve for removing the stones and sand. Then the pre-cleaned potato falls on the belt conveyor and enters into the storage pool, and the rubbish will be carried away by truck.

2. De-stone and washing unit in Potato starch processing plant 
Potato is transferred into the screw destone machine to be cleaned by water flow. The small sand and stone go through the rotary screen then meet with bigger size stone which was stopped and sent back to the entrance of de-stone machine. Most of sand and stone are removed out of de-stone machine. The potato then goes into rotary cleaning machine for further removing of dirt and broken chips. Cleaned potato falls on a checking conveying belt equipped with nozzles for washing the surface of potato. Workers can manually take out the rotten potatos, wooden and plastic items. At the end of belt, the iron remover is installed for removing metal impurities. Then the potato is sent by bulk elevator into temporary storage in which it can stay 2 hours.

3. Milling unit in Potato starch processing plant 
The milling unit is the most important step for extracting potato starch. The feeding screw combined at bottom of the storage tank pumped the clean potato into milling machine. Highly-efficient milling machine will release the starch in potato at most.

4. De-sanding cyclone unit in Potato starch processing plant :
After milling, the starch milk is transferred to de-sanding cyclone by fiber pump. The hydro-cyclone divide the milk into two parts: the light part  which contains the mixture of starch and residue will go out from top of the cyclone, and the heavy part which contains the sand will be discharged out of the system.

5. Centrifugal extracting unit in Potato starch processing plant 
The mixture is transferred to the 3 stage centrifugal sieves, each sieve works with a fiber pump and a defoam pump. The mixture enters into each sieve to separate residue and starch. After 3 stages continuous washing and separation, the filtrate is sent to concentration and refining unit, and the residue is sent to the residue de-watering unit.

6. Potato residue de-watering unit in Potato starch processing plant 
The potato residue will be pumped to the centrifugal sieve for de-watering, the centrifugal sieve works like the extraction sieve. Then the screw conveyor discharges the residue out of the process, and the water will go back to the process water system.

7. Concentration and refining unit in Potato starch processing plant :
The starch milk from centrifugal sieve goes into the 16 stages of refining hydro-cyclone, and fresh water comes into the cyclone from the end of system. Firstly, starch milk is pumped into 3 stages of concentration unit to remove the water, then the condensed starch milk enter the next 13 stages of washing unit, and the overflow enters into another 2 stages of recycle unit to recycle starch. Most of the effluent with fiber is discharged out of the process, and a little part goes back to the process water system. Finally, the condensed starch slurry is pumped into the starch slurry storage tank.

8. Vacuum de-watering unit in Potato starch processing plant 
The starch slurry is pumped into inlet tank of vacuum de-watering machine. Then the vacuum rotary drum will adsorb the starch on the drum surface and the filtrate is transferred out of the system by filtrate pump. The filter cake on the drum will be peeled off by peeler and then transferred to the air dryer.

9. Air drying unit in Potato starch processing plant 
After de-watering process, the air dryer will dry the starch to the required moisture of the commercial starch by hot air . Then dry starch goes into the starch sieve to get the required size starch and pack into bags .


More Information about our Potato starch processing plant , please contact
Phone: +86 371 56771822
Email : sales@doingmachinery.com
Website: www.starchprojectsolution.com

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Potato starch production line

Potato starch production line
Potato starch production line

In the world , starch is mainly produced from corn ,potato ,cassava or wheat. Potato starch is the starch extracted from potatoes by potato starch production line .

The potato starch production line can produce potato starch from potato automatically . 

The potato starch production line production process as below : 

1. Raw material receiving unit in potato starch production line
The potato is carried besides the storage pool after weighing. Firstly, it goes through the vibration sieve for removing the stones and sand. Then the pre-cleaned potato falls on the belt conveyor and enters into the storage pool, and the rubbish will be carried away by truck.

2. De-stone and washing unit in potato starch production line 
Potato is transferred into the screw destone machine to be cleaned by water flow. The small sand and stone go through the rotary screen then meet with bigger size stone which was stopped and sent back to the entrance of de-stone machine. Most of sand and stone are removed out of de-stone machine. The potato then goes into rotary cleaning machine for further removing of dirt and broken chips. Cleaned potato falls on a checking conveying belt equipped with nozzles for washing the surface of potato. Workers can manually take out the rotten potatos, wooden and plastic items. At the end of belt, the iron remover is installed for removing metal impurities. Then the potato is sent by bulk elevator into temporary storage in which it can stay 2 hours.

3. Milling unit in potato starch production line 
The milling unit is the most important step for extracting potato starch. The feeding screw combined at bottom of the storage tank pumped the clean potato into milling machine. Highly-efficient milling machine will release the starch in potato at most.

4. De-sanding cyclone unit in potato starch production line :
After milling, the starch milk is transferred to de-sanding cyclone by fiber pump. The hydro-cyclone divide the milk into two parts: the light part  which contains the mixture of starch and residue will go out from top of the cyclone, and the heavy part which contains the sand will be discharged out of the system.

5. Centrifugal extracting unit in potato starch production line 
The mixture is transferred to the 3 stage centrifugal sieves, each sieve works with a fiber pump and a defoam pump. The mixture enters into each sieve to separate residue and starch. After 3 stages continuous washing and separation, the filtrate is sent to concentration and refining unit, and the residue is sent to the residue de-watering unit.

6. Potato residue de-watering unit in potato starch production line 
The potato residue will be pumped to the centrifugal sieve for de-watering, the centrifugal sieve works like the extraction sieve. Then the screw conveyor discharges the residue out of the process, and the water will go back to the process water system.

7. Concentration and refining unit in potato starch production line :
The starch milk from centrifugal sieve goes into the 16 stages of refining hydro-cyclone, and fresh water comes into the cyclone from the end of system. Firstly, starch milk is pumped into 3 stages of concentration unit to remove the water, then the condensed starch milk enter the next 13 stages of washing unit, and the overflow enters into another 2 stages of recycle unit to recycle starch. Most of the effluent with fiber is discharged out of the process, and a little part goes back to the process water system. Finally, the condensed starch slurry is pumped into the starch slurry storage tank.

8. Vacuum de-watering unit in potato starch production line 
The starch slurry is pumped into inlet tank of vacuum de-watering machine. Then the vacuum rotary drum will adsorb the starch on the drum surface and the filtrate is transferred out of the system by filtrate pump. The filter cake on the drum will be peeled off by peeler and then transferred to the air dryer.

9. Air drying unit in potato starch production line 
After de-watering process, the air dryer will dry the starch to the required moisture of the commercial starch by hot air . Then dry starch goes into the starch sieve to get the required size starch and pack into bags .


More Information about our potato starch production line , please contact
Phone: +86 371 56771822
Email : sales@doingmachinery.com
Website: www.starchprojectsolution.com

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2016年10月16日星期日

Potato starch production plant

Potato starch production plant
Potato starch production plant
The main characteristic of this process: the whole potato starch production plant adopts closed way and spiral flow device,low consumption, high efficiency and good product quality. In the process of starch recovery and purification, no longer use the centrifuge but spiral flow station, so as to avoid the extensive use of the moving parts.

The potato starch production plant process can be divided into the following units:

Potato starch production plant
Potato starch production plant process

1. Potato Washing/De-stone Unit in potato starch production plant :

New harvest potatoes from the ground should first dry and sieve to remove the impurities as much as possible, and then stored in daily designated area.

2. Crushing Unit in potato starch production plant :

Potatoes feed rasping machine through screw conveyor. In order to production line not to stop when changing the saw blade, it should install the second rasping machine.

3. Starch Extraction/Fiber Separation Unit in potato starch production plant :

The potato paste after breaking mixed with water then pump into the first level screen, the wet fiber comes down from the first screen is pumped into the second, third and the fourth extraction screen, be sent to the fiber dryer dehydration. Wet residue dry matter content after dehydration is 10-12%

4. Desand Unit in potato starch production plant :

Starch milk after concentration is sent to a mixing tank, and then starch can use two levels of de-sander expel sand, the sand collected uses butterfly valve to eject.

5. Refined Unit in potato starch production plant :

At this time the starches with 12-14 level cyclone stand to clean, refined. Refined unit automatic work and is equipped with the necessary instruments. Starch slurry concentration after the refined is 35-40%.

6. Dehydration Unit in potato starch production plant :

Starch slurry in starch jar after refined, and then removes moisture through vacuum filter. The wet starch water content after dehydration is 38—40%.

7. Starch Dry Unit in potato starch production plant :

The product after drying uses high efficiency cyclone to collect, finished products of drying machine use pneumatic conveyor or screw conveyor to cool, cooling dry starch will use two stage cyclone separator collection and screw conveyor sends to the sieving machine, after screening to package warehousing.The whole potato starch production plant completed.

More Information about our  machinery , please contact
Phone: +86 371 56771822
Email : sales@doingmachinery.com


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Cassava starch production line

Cassava starch production line
Cassava starch production line

As we all known that cassava roots rich with starch, the starch content in the cassava roots is about 25 % ~ 30 % . The cassava always used to be processed to the starch . Then we can use the cassava starch to process to other products , such many kinds food for people ; starch sugars ; ethanol ; modified starch and so on .Our company professional manufacture the complete cassava starch production line .  

The cassava starch production line making process is : washing and peeling ;  grinding ;  slurry-residue separation ; de-sanding ; starch slurry refining ; de-watering ; drying to get the final cassava starch .

The machine of cassava starch production line include : the belt conveyor , washing machine , grinder machine , separating sieve , de-sander , hydro cyclone group , vacuum dehydration machine ; starch dryer machine .

The cassava starch production line is automatic production line , it only need few workers to operate full cassava starch production line . The processing time of raw material to final product is short , from putting the raw material (fresh cassava) into the cassava starch production line until get the final dry cassava starch is about 30 minutes . During the cassava starch production , it only need raw material , power , water and  few workers , do not need any other chemical additives .

Our company do not only supply the cassava starch production line , we also can supply the technology service , such as design the cassava starch plant, installation ,  commissioning , and training workers for our customers .

More Information about our  cassava starch production line machinery , please contact
Phone: +86 371 56771822
Email : sales@doingmachinery.com

Website: www.starchprojectsolution.com


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Sweet potato starch processing plant

sweet potato starch processing plant
Sweet potato starch processing plant


1.Washing Unit in Sweet Potato Starch Processing Plant :

Washing effect: Mainly to clean sweet potato outer epidermis stained with mud, and wash to remove sweet potato root epidermis.

Our rotary cleaning machine, its structure is horizontal cylinder, with coarse washing area (including the drainage hole), bathing area, net washing area (including the drainage hole), spray nozzle, rifle, stirring rod, etc. It depends on the motor drive gear rotating cylinder, with water as medium spraying, washing, plunge grinding to remove sediment and potato skins. The washing requirement is: remove sediment clean, peel requirements above 80%.

2. Crushing Unit in Sweet Potato Starch Processing Plant:

Our crusher of flying hammer type, its structure composed by the machine cover, enclosure, frame, main shaft, sieve plate, hammer, electric motor, etc. It is a kind of high speed flying hammer pulp machine, with compact structure, stable running, easy to install and use, easy maintenance overhaul advantages.

Secondary breaking through the 1.4 mm sieve plate, is still the sweet potato starch processing plant organization structure, makes the small starch granules can be more smoothly, more cleanly separated from cassava collapse of structure.

3. Starch Extraction/Fiber Separation Unit in Sweet Potato Starch Processing Plant:

Sweet potato residue is slender fiber, volume is larger than the starch granules, the proportion is lighter than the starch granules. The broken puree, with water as the medium, mixing evenly, and then to pump evenly feed sieving equipment (including the flat vibration sieve, sieve, sieve, centrifugal rolling pressure curved sieve etc.), under the action of the mechanical oscillation, roll, centrifugal, hydraulic flushing, repeated washing to puree. Butterfly separator, liquid rotary separator, which is to be designed according to the principle of density separation.

Sweet potato starch, generally requires twice separate, can achieve more ideal effect.

4. De-watering Unit in Sweet Potato Starch Processing Plant:

Wet starch general water cut of about 55%. Butterfly separator, liquid rotary separator concentrated whey isolated from the general to 20 Baum degree, all need to again centrifugal dehydration, drying efficiency, saves energy.

5. Starch Dry Unit in Sweet Potato Starch Processing Plant:

The starch factory usually uses air drying (also called flash drying). The whole process time is done in a flash, so the internal moisture has been dry before pasting , so the pasting or degradation phenomenon will not occur.

The product after drying uses high efficiency cyclone to collect, finished products of drying machine use pneumatic conveyor or screw conveyor to cool, cooling dry starch will use two stage cyclone separator collection and screw conveyor sends to the sieving machine, after screening to package warehousing.Then the whole sweet potato starch processing plant completes.

More Information about our Sweet Potato Starch Processing Plant machinery , please contact :
Phone: +86 371 56771822
Email : sales@doingmachinery.com
Website: www.starchprojectsolution.com


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2016年9月11日星期日

Wheat Starch Nutrition and Usage

wheat starch processing line
Wheat and wheat starch

Wheat flour is further divided into gluten and wheat starch that can be separated when what is added and kneaded in wheat starch processing line. Wheat starch is used to make one of Nagoya's celebrated cakes called Uiro that exemplifies Japanese-style Wagashi sweet taste.

The calories in Wheat Starch per 110g is 386 calories. Wheat Starch is calculated to be 351Cal per 100 grams making 80Cal equivalent to 22.79g with 94.6g of mostly carbohydrates、0.55g of fat、0.22g of protein in 110g while being rich in vitamins and minerals such as Iron and Phosphorus.

Wheat starch is primarily used as a binding or thickening agent in food production. In addition to these traditional uses, it is also used to produce baked goods, soups or sauces. However, wheat starch can also be used in a variety of meat products and some dairy products.

Our company can supply the complete wheat starch processing line. More Information about our wheat starch processing line , please contact
Phone: +86 371 56771822
Email : sales@doingmachinery.com
Website: www.starchprojectsolution.com


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2016年9月4日星期日

Our company will attend 2016 international agricultural machinery exhibition in Abuja Nigeria

agricultural machinery exhibition
Glucose syrup production line
Our company will attend 2016 international agricultural machinery exhibition in Abuja Nigeria. Our company is professional manufacture the complete cassava starch production line , potato starch production line, sweet potato starch production line  and glucose/fructose syrup production line. 

The 2016 international agricultural machinery exhibition will held on  September 26th to 28th , in International Conference Center Abuja, Nigeria. 

Our company booth No. is B77 in the 2016 Abuja international agricultural machinery exhibition .

agricultural machinery exhibition
Our booth location in the exhibition
The International Conference Center in Abuja address is Central Area, Area 11, 900 Herbert Macaulay Way, Abuja 900001 ,Nigeria.  

agricultural machinery exhibition
International Conference Center in Abuja 

Welcome the customer who interested in our company starch production  line and glucose syrup production line to visit our booth at the 2016 Abuja international agricultural machinery exhibition . 


More information about our starch production line and glucose syrup production line , please  contact with us freely :
Phone: +86 371 56771822
Email : sales@doingmachinery.com
Website: www.starchprojectsolution.com


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